Inline Particle Monitor – iCountPD | Product Series

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Inline Particle Monitor – iCountPD

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The Parker iCountPD is a highly compact, permanently mounted laser detection particle size monitor that enables continuous monitoring of contamination levels in hydraulic and fluid circuits.Capable of communicating results in ISO4406 / AS4059 or NAS1638.

Technical Specifications

  • For Fluid Type: Phosphate Esters, Hydrocarbon, Aviation based fluids, Mineral oils and petroleum based fluids
  • Signal Output: 0 to 5 VDC, CAN-bus (J1939), 4 to 20 mA
  • Port Size: 06L EO 24° cone, M16 x 2 hydraulic test points
  • Port Type: 24° Cone EO compression, Metric
  • Industry: Industrial Manufacturing Equipment, Industrial & Chemical Processing, General Industrial
  • Brand: Parker
  • Division: Hydraulic & Industrial Process Filtration Division EMEA
  • Technology: Hydraulics, Filtration
  • Product Type: Condition Monitor
  • Product Style: Particle Detector/Counter
  • Operating Pressure: 2 to 420 bar, 30 to 6000 psi
  • Flow Rate: 60 L/min
  • Operating Temperature: -20 to 60 °C, -4 to 140 °F
  • Maximum Fluid Temperature: +80 °C
  • Minimum Fluid Temperature: +5 °C
  • Operating Humidity: 5 to 100% (RH)
  • Sensing Method: Laser
  • Accuracy: +/- 1 ISO code
  • Electrical Requirements: 9 to 40 VDC
  • Communication Interface: RS232
  • Cycle Time: 30 second
  • Specifications Met: CE Certification
  • ATEX Specifications Met: ATEX Zone II
  • Ingress Protection Rating: IP66, IP69K
  • Housing Material: ABS, Stainless Steel
  • Seal Material: Fluorocarbon, EPDM
  • Body Material: Brass
  • Weight: 1.3, 1.9, 2.6 kg
  • Height: 114, 155 mm
  • Length: 135, 182, 260 mm
  • Width: 85, 115 mm
Safety Warning

Full Product Description

Hydraulic fluid cleanliness plays a critical role in the performance and reliability of industrial equipment. Fluids with high levels of contamination and/or solid particulate matter can damage system components, such as pumps, actuators, or servo valves, leading to shorter maintenance intervals, added downtime, and increased costs.

The iCountPD from Parker is a highly compact, permanently mounted laser detection particle monitor designed for continuous monitoring of contamination and solid particulate levels in hydraulic fluid systems. The device represents the most up to date technology in solid particle contamination analysis and serves as a cost-effective solution to fluid management and condition monitoring in applications ranging from construction machinery, to industrial plant equipment, to test rigs.
The iCountPD is available in three configurations to meet the unique requirements of customers’ applications. Options include:
Standard iCountPD – The standard iCount PD is designed for test stand, flushing skids, filter carts and other industrial applications.

iCountPDR – The iCountPDR is designed for mobile equipment or any outside use other than hazardous environment.

iCountPDZ – The iCountPDZ is suited for applications that require a ATEX Zone II safety such as off-shore platforms or any other hazardous environment. For Zone I applications, the standard iCountPD can be used within a NEMA7 enclosure.

All iCountPD models feature an LED display, which uses three sets of lights for the indication of ISO 4406 / AS4059 and NAS1638 code figures. Individual code lights will trigger based on the customer settings. A moisture sensor is an option that can be included when specifying the icountPD. The moisture sensor reports on the saturation levels of the fluid passing through the sensing cell. The output is a linear scale, reporting within the range of 5% saturation to 100% saturation
Increased flexibility is provided by an intuitive flow control device that fits on the downstream (outlet) side of the icountPD. The device is fitted with a differential pressure valve that adjusts the system flow to a range inside the icountPD specifications. The flow control device will operate correctly between 10.3 bar (150 psi) and 200 bar (2900 psi) and the return back to an open system of 0 bar.

For portable particle monitor devices, Parker offers the iCount LaserCM and the iCountOS.
For additional information, consult the iCountPD documentation in the “Product Support” tab.
Markets:
•Agriculture
•Construction
•Oil and Gas
•Power Generation
•Marine
•Mining
•Forestry
•Industrial Plant
•Pulp and Paper

Applications:

•Deck and mobile cranes
•Firefighting equipment
•Forwarders
•Hydraulic presses
•Excavators
•Harvesters
•Waste balers
•Reach stackers
•Wheeled loaders
•Drilling equipment
•Industrial power units
•Airplanes
•Refineries
•Test rigs
•Flushing stands
•Wind turbines

Benefits:
•Enables continuous monitoring of contamination levels in hydraulic fluid systems. Dirty fluid can then be replaced and/or cleansed, leading to improved system performance and efficiency
•Independent monitoring of system contamination trends allows service personnel to optimize maintenance schedules and diagnose mechanical problems with equipment and machinery
•Compact, portable design provides ease of installation and use
•Particle monitor is inline and can be utilized while machinery is in operation, ensuring system uptime

Features:
•Warning LED or digital display indicators for Low, Medium and High contamination levels.
•Visual indicators with power and alarm output warnings.
•Moisture %RH indicator (optional).
•Fuel, Hydraulic and phosphate Ester fluid compatible construction.
•Self diagnostic software.
•Full PC/PLC integration technology such as: RS232 and 0-5Volt, 4-20mA, CAN(J1939) (Contact Parker for other options).
•Set up and Data logging support software included
•Online Flow Range via System 20 Inline Sensors (Hydraulic systems only): Size 0 = 6 to 25 L/min - (Optimum Flow = 15 L/min) Size 1 = 24 to 100 l/min - (Optimum Flow = 70 l/min) Size 2 = 170 to 380 L/min - (Optimum Flow = 250 L/min)
•Temperature: Ambient storage temperature -20°C to +40°C (-4°F to +104°F); Environment operating temperature +5°C to +60°C (+41°F to +140°F); Fluid operating temperature +5°C to +80°C (+41°F to +176°F)

Related Documents

Literature and Reference Materials
BROCHURE]-IcountPDR-Particle-Detector
BROCHURE]-iCountPD-Z2-Particle-Detector
BROCHURE]-icountPD-Particle-Detector
MANUAL]-iCountPD-Particle-Detector-User-Manual
WHITE PAPER]-IoT and Condition Monitoring: How to Achieve Cleaner Fuel and Savings
Training
TRAINING]-Hydraulic Filtration eLearning
Compliance, Certifications & Safety
SAFETY]-iCountPD-Declaration-of-Conformity
SAFETY]-iCountPD-Z2-Declaration-of-Conformity
Software Downloads
icount PD - IPD
Product Demos & Tutorials
DEMO]-icount-PD
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Products Port Type Signal Output Indicator Type ATEX Specifications Met Housing Material For Fluid Type Options Limit Alarm Relay Included
IPD12222110 Deutsch DT Series 4 to 20 mA LED n/a ABS Mineral Oil n/a Yes
IPD22222110 Deutsch DT Series 4 to 20 mA LED n/a ABS Phosphate Ester n/a Yes
IPD32222110 Deutsch DT Series 4 to 20 mA LED n/a ABS Aviation Fuel n/a Yes
IPD12322110 Deutsch DT Series 4 to 20 mA Digital (LCD) n/a ABS Mineral Oil n/a Yes
IPD22322110 Deutsch DT Series 4 to 20 mA Digital (LCD) n/a ABS Phosphate Ester n/a Yes
IPD12223110 Deutsch DT Series 0 to 5 V LED n/a ABS Mineral Oil n/a Yes
IPD22223110 Deutsch DT Series 0 to 5 V LED n/a ABS Phosphate Ester n/a Yes
IPD32223110 Deutsch DT Series 0 to 5 V LED n/a ABS Aviation Fuel n/a Yes
IPD12323110 Deutsch DT Series 0 to 5 V Digital (LCD) n/a ABS Mineral Oil n/a Yes
IPD22323110 Deutsch DT Series 0 to 5 V Digital (LCD) n/a ABS Phosphate Ester n/a Yes
IPD12225110 Deutsch DT Series CAN-bus (J1939) LED n/a ABS Mineral Oil n/a Yes
IPD22225110 Deutsch DT Series CAN-bus (J1939) LED n/a ABS Phosphate Ester n/a Yes
IPD32225110 Deutsch DT Series CAN-bus (J1939) LED n/a ABS Aviation Fuel n/a Yes
IPD12325110 Deutsch DT Series CAN-bus (J1939) Digital (LCD) n/a ABS Mineral Oil n/a Yes
IPD22325110 Deutsch DT Series CAN-bus (J1939) Digital (LCD) n/a ABS Phosphate Ester n/a Yes
IPD12222210 Deutsch DT Series 4 to 20 mA LED n/a ABS Mineral Oil Moisture Sensor Yes
IPD22222210 Deutsch DT Series 4 to 20 mA LED n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12322210 Deutsch DT Series 4 to 20 mA Digital (LCD) n/a ABS Mineral Oil Moisture Sensor Yes
IPD22322210 Deutsch DT Series 4 to 20 mA Digital (LCD) n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12223210 Deutsch DT Series 0 to 5 V LED n/a ABS Mineral Oil Moisture Sensor Yes
IPD22223210 Deutsch DT Series 0 to 5 V LED n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12323210 Deutsch DT Series 0 to 5 V Digital (LCD) n/a ABS Mineral Oil Moisture Sensor Yes
IPD22323210 Deutsch DT Series 0 to 5 V Digital (LCD) n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12225210 Deutsch DT Series CAN-bus (J1939) LED n/a ABS Mineral Oil Moisture Sensor Yes
IPD22225210 Deutsch DT Series CAN-bus (J1939) LED n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12325210 Deutsch DT Series CAN-bus (J1939) Digital (LCD) n/a ABS Mineral Oil Moisture Sensor Yes
IPD22325210 Deutsch DT Series CAN-bus (J1939) Digital (LCD) n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12222130 M12, 8-pin plug connector 4 to 20 mA LED n/a ABS Mineral Oil n/a Yes
IPD22222130 M12, 8-pin plug connector 4 to 20 mA LED n/a ABS Phosphate Ester n/a Yes
IPD32222130 M12, 8-pin plug connector 4 to 20 mA LED n/a ABS Aviation Fuel n/a Yes
IPD12322130 M12, 8-pin plug connector 4 to 20 mA Digital (LCD) n/a ABS Mineral Oil n/a Yes
IPD22322130 M12, 8-pin plug connector 4 to 20 mA Digital (LCD) n/a ABS Phosphate Ester n/a Yes
IPD12223130 M12, 8-pin plug connector 0 to 5 V LED n/a ABS Mineral Oil n/a Yes
IPD22223130 M12, 8-pin plug connector 0 to 5 V LED n/a ABS Phosphate Ester n/a Yes
IPD32223130 M12, 8-pin plug connector 0 to 5 V LED n/a ABS Aviation Fuel n/a Yes
IPD12323130 M12, 8-pin plug connector 0 to 5 V Digital (LCD) n/a ABS Mineral Oil n/a Yes
IPD22323130 M12, 8-pin plug connector 0 to 5 V Digital (LCD) n/a ABS Phosphate Ester n/a Yes
IPD12222230 M12, 8-pin plug connector 4 to 20 mA LED n/a ABS Mineral Oil Moisture Sensor Yes
IPD22222230 M12, 8-pin plug connector 4 to 20 mA LED n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12322230 M12, 8-pin plug connector 4 to 20 mA Digital (LCD) n/a ABS Mineral Oil Moisture Sensor Yes
IPD22322230 M12, 8-pin plug connector 4 to 20 mA Digital (LCD) n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12223230 M12, 8-pin plug connector 0 to 5 V LED n/a ABS Mineral Oil Moisture Sensor Yes
IPD22223230 M12, 8-pin plug connector 0 to 5 V LED n/a ABS Phosphate Ester Moisture Sensor Yes
IPD12323230 M12, 8-pin plug connector 0 to 5 V Digital (LCD) n/a ABS Mineral Oil Moisture Sensor Yes
IPD22323230 M12, 8-pin plug connector 0 to 5 V Digital (LCD) n/a ABS Phosphate Ester Moisture Sensor Yes
IPDR12112110 Deutsch DT Series 4 to 20 mA No Display on unit n/a Stainless Steel Mineral Oil n/a No
IPDR12113110 Deutsch DT Series 0 to 5 V No Display on unit n/a Stainless Steel Mineral Oil n/a No
IPDR12115110 Deutsch DT Series CAN-bus (J1939) No Display on unit n/a Stainless Steel Mineral Oil n/a No
IPDR12112210 Deutsch DT Series 4 to 20 mA No Display on unit n/a Stainless Steel Mineral Oil Moisture Sensor No
IPDR12113210 Deutsch DT Series 0 to 5 V No Display on unit n/a Stainless Steel Mineral Oil Moisture Sensor No
IPDR12115210 Deutsch DT Series CAN-bus (J1939) No Display on unit n/a Stainless Steel Mineral Oil Moisture Sensor No
IPDR12112140 M12, 12-pin plug connector 4 to 20 mA No Display on unit n/a Stainless Steel Mineral Oil n/a No
IPDR12113140 M12, 12-pin plug connector 0 to 5 V No Display on unit n/a Stainless Steel Mineral Oil n/a No
IPDR12112240 M12, 12-pin plug connector 4 to 20 mA No Display on unit n/a Stainless Steel Mineral Oil Moisture Sensor No
IPDR12113240 M12, 12-pin plug connector 0 to 5 V No Display on unit n/a Stainless Steel Mineral Oil Moisture Sensor No
IPDZ12122130 M12, 8-pin plug connector 4 to 20 mA No Display on unit ATEX Zone II Stainless Steel Mineral Oil n/a Yes
IPDZ32122130 M12, 8-pin plug connector 4 to 20 mA No Display on unit ATEX Zone II Stainless Steel Aviation Fuel n/a Yes
IPDZ12122230 M12, 8-pin plug connector 4 to 20 mA No Display on unit ATEX Zone II Stainless Steel Mineral Oil Moisture Sensor Yes
IPDZ32122230 M12, 8-pin plug connector 4 to 20 mA No Display on unit ATEX Zone II Stainless Steel Aviation Fuel Moisture Sensor Yes
IPD12212130 M12, 8-pin plug connector 4 to 20 mA LED n/a ABS Mineral Oil n/a Yes
IPD12215230 M12, 8-pin plug connector CAN-bus (J1939) LED n/a ABS Mineral Oil Moisture Sensor Yes
IPD12325230 M12, 8-pin plug connector CAN-bus (J1939) Digital (LCD) n/a ABS Mineral Oil Moisture Sensor Yes
IPD32322130 M12, 8-pin plug connector 4 to 20 mA Digital (LCD) n/a ABS Aviation Fuel n/a Yes
IPDR12115240 M12, 12-pin plug connector CAN-bus (J1939) No Display on unit n/a Stainless Steel Mineral Oil Moisture Sensor No
IPDR32115140 M12, 12-pin plug connector CAN-bus (J1939) No Display on unit n/a Stainless Steel Mineral Oil n/a No
IPDR42112140 M12, 12-pin plug connector 4 to 20 mA No Display on unit n/a Stainless Steel Mineral Oil n/a No
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